China Manufacturer Custom Large Roller Shell

• Customization: Available
• Warranty: 1 Year
• Certification: ISO 9001:2008
• Model NO.: custom
• Standard: AISI, GB, GOST, DIN
• Surface Treatment: Custom
• Manufacturing Process: Custom
• Material: Custom
• Transport Package: Wooden Case
• Specification: Custom
• Trademark: Deyu
• Origin: Henan
• Package Size: 1.00cm * 1.00cm * 1.00cm
• Package Gross Weight: 1.000kg

Product Description

 

Product Description

 

Crafted to be the epitome of durability and functionality, the roller shell stands as a vital component of the granulator. Just like the enduring ring die, it faces wear and tear with time. Crafted with precision, it meets the needs of professionals who demand reliability.
Our Roller Shell excels in processing not only animal feed pellets but also biomass fuel pellets, making it indispensable across various industries.

In the pelleting industry, Corrugated Roller Shells reign supreme as the quintessential choice. Their unique design diminishes slippage of raw materials, ensuring efficiency and ease during pelleting.
These corrugated designs also enhance resistance against die blockage, ensuring a smoother, uninterrupted pelleting process.

The roller shell is expertly categorized into types such as the tooth through type, tooth no through type, and pass type. Additionally, our market offers a plethora of options tailored to meet our customers' specific requirements.
We provide a diverse range of roller shell types to suit every customer's unique needs, ensuring compatibility and satisfaction.

 

Material

Each pellet mill roller shell is crafted with unparalleled precision using top-tier steel (GCr15). We offer a full range of dimensions and types suitable for any pellet mill available.
Our offerings encompass every conceivable type for all pellet mills in the marketplace, ensuring universal compatibility and superior performance.

Hobbing

Our rollers are meticulously hobbed with cutting-edge, high-precision automated equipment, guaranteeing the uniformity and precision of each tooth profile.

Heat treatment

Through advanced high-temperature heat treatment, we significantly enhance the wear resistance of our products, ensuring that the internal hardness of our rollers is consistently uniform.
Post-treatment, our rollers achieve an average hardness of HRC54-58, with a strict hardness variance control within HRC4 between rollers, ensuring peak performance.
These stringent standards ensure exceptional durability and reliability in every application.

Internal grinding

Our meticulous internal grinding process ensures a surface roughness (Ra Value) of less than 1.6 μm, exemplifying our commitment to precision.

 

Boasting extensive manufacturing prowess and a robust production capacity, we stand as industry leaders.We tailor our roller shells to match customers' technical drawings precisely, ensuring high-quality parts that meet their unique specifications.Our adaptability allows us to produce a wide range of roller shell models compatible with leading pellet mill brands including CPM, FAMSUN, Andritz, and Van Aarsen.From CPM to FAMSUN, Andritz to Van Aarsen, our roller shells are synonymous with compatibility and excellence.Our manufacturing process incorporates the highest quality materials, available in any dimension and type for all pellet mill variations.We ensure our roller shells meet the demands of every dimension and type across the market, assuring top-notch quality.Our manufacturing precision results in products with a longevity that surpasses similar offerings, thanks to our comprehensive quality control measures.Our dies and rollers are designed for seamless installation and immediate start-up, facilitating a hassle-free experience for users.Enjoy longer life spans and superior performance with our meticulously crafted products.Our dies and rollers ensure effortless installation, offering smooth start-up and operation.Short leading timeOur Advantages










 

1. Standard: Our products adhere to rigorous standards including DIN, GB, GOST, AISI, among others, ensuring global compatibility and quality.
2. Certification: Our certifications include ISO9001, Form E, Form A, and CO, affirming our commitment to quality and excellence.
3. Report: We provide comprehensive reports including Material, Hardness, UT/MT, Dimensions, and Mechanical Property Test Reports, underpinning our dedication to transparency and assurance.

Diameter	≤2250mm
Length	≤4200mm
Surface Finish	Ra0.8-1.6
Technical	casting forging
Surface Hardness	as per different material
Heat Treatment	quenching and tempering ,carburization ardening

 

Detailed Photos

 

 

About Us

Luoyang Deyu Machinery & Technology Co., Ltd has been at the forefront of CUSTOM heavy mining machine spare parts manufacturing for over 23 years. Our operations span three specialized facilities: a cold processing plant focused on precision shaft processing; a large-scale heat treatment equipment factory.
dedicated to advanced heat treatment processing; and a gear production facility adept at crafting large modulus gears. All plants are proudly ISO9001 certified, ensuring top-notch quality and reliability.

Our Cutting-Edge Equipment

We boast an impressive array of heavy-duty machinery, including: C61250×20000mm state-of-the-art CNC Heavy Duty Horizontal Lathes, 1m-14m Gear Hobbing Machines; Vertical Lathes ranging from 1000mm-16000mm; and 80-200 CNC Boring-Milling Machines,
alongside advanced treatment equipment such as Gas Box Car-bottom Furnaces, Heating Equipment, and the 105kw Carburizing Furnace, ensuring precise and efficient treatment processes.

Our Technical Excellence

We pride ourselves on our highly skilled technical team and our advanced testing facilities and laboratories, guaranteeing that the quality of our products and services remains consistent, reliable, and exceptional.

Seamless Assembly Advantage

We offer a comprehensive one-stop service, providing customers with complete equipment solutions from raw material sourcing through meticulous processing to final assembly.

Trusted Third Party Inspection

We welcome third-party inspections, assuring our clients of the integrity and quality of both our factory operations and the goods produced.

Customer & Exhibition

FAQ

Q: Quality warranty?A:Our warranty time is one year under the normal use condition

Q: After sales service?A: we can supply technical Support for installation guide and routine maintenance
Q: How long is your delivery time?A: Generally it is 45-60 days. or it is according to quantity and technical requirement
Q: What is your terms of payment ?A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping.


If you have another question, pls feel free to contact us.