Roller Shell Roller Assembly Pellet Machine Parts Preferential Price Press Roller Shell

• Customization: Available
• Warranty: 1 Year
• Certification: ISO 9001:2008
• Model NO.: custom
• Standard: AISI, GB, GOST, DIN
• Surface Treatment: Custom
• Manufacturing Process: Custom
• Material: Custom
• Transport Package: Wooden Case
• Specification: Custom
• Trademark: Deyu
• Origin: Henan
• Package Size: 1.00cm * 1.00cm * 1.00cm
• Package Gross Weight: 1.000kg

Product Description

 

Product Description

 

The roller shell, a vital component of the granulator, mirrors the wear characteristics of the ring die, demanding exceptional durability.
Our Roller Shell is extensively utilized in the production of animal feed pellets and biomass fuel pellets, showcasing its versatility in diverse applications.

In the pelleting industry, Corrugated Roller Shells stand out as the most sought-after choice. Roller shells with corrugated patterns effectively minimize
slippage of raw materials on the mold's surface, while also offering resistance against die blockages, enhancing efficiency.

Roller shells are generally categorized into tooth through type, tooth no through type, and pass type, with additional types available to cater to customers' diverse needs.
The market offers various designs to meet specific customer requirements, ensuring adaptability and satisfaction.

 

Material

Each pellet mill roller shell is crafted with precision using top-grade steel (GCr15), available in various dimensions and types to fit all pellet mills.
Our expertise ensures compatibility with all pellet mills, delivering unparalleled performance and reliability.

Hobbing

Advanced hobbing with fully automated, high-precision equipment guarantees consistent tooth profile uniformity in every roller.

Heat treatment

By employing high-temperature heat treatment technology, we enhance wear resistance, ensuring uniform internal hardness across all rollers.
Post-treatment, the average hardness is HRC54-58, with hardness variation strictly controlled within HRC4 for superior quality.
This meticulous process ensures each roller meets exacting standards for durability and performance.

Internal grinding

The surface roughness (Ra Value) is meticulously controlled to be less than 1.6 μm, ensuring a smooth and flawless finish.

 

As a large-scale enterprise, our robust production capabilities and extensive experience empower us to deliver exceptional products.We craft roller shells tailored to customers' technical drawings, providing top-tier parts that meet precise requirements and standards.Our ability to produce diverse roller shell models caters to many renowned pellet mill brands, ensuring compatibility and excellence.Our range includes roller shells for brands like CPM, FAMSUN, Andritz, Van Aarsen, etc., demonstrating our adaptability and reach.Our manufacturing process uses top-quality raw materials, offering roller shells in any dimension and type needed across the market.As authentic manufacturers, we oversee the quality of roller shells throughout production, guaranteeing longevity superior to market alternatives.Our dies and rollers are designed for seamless installation and quick start-up, making the transition smooth and efficient.With our hands-on manufacturing approach, the quality control ensures a longer product life, standing out in the competitive landscape.Experience the ease of installation and quick operational readiness with our expertly crafted dies and rollers.Our dies and rollers offer you easy installation and start-up.Short leading timeOur Advantages

1. Standard: Compliant with DIN, GB, GOST, AISI, and more, ensuring adherence to global standards.
2. Certification: Certified with ISO9001, Form E, Form A, CO, underscoring our commitment to quality and excellence.
3.Report: Comprehensive reports include Material, Hardness, UT/MT, Dimensions, and Mechanical Property Test Reports, assuring transparency and confidence.

Diameter	≤2250mm
Length	≤4200mm
Surface Finish	Ra0.8-1.6
Technical	casting forging
Surface Hardness	as per different material
Heat Treatment	quenching and tempering ,carburization ardening

 

Detailed Photos

 

 

Company Profile

Luoyang Deyu Machinery & Technology Co., Ltd. has been a leader in the design and manufacturing of CUSTOM heavy mining machine spare parts for over 23 years. Our extensive experience is backed by three specialized plants: a dedicated cold processing plant excelling in shaft processing, and a robust large-scale heat treatment equipment factory.
This includes a heat treatment facility focused on precision processing and a gear factory committed to high calibre big modulus gear production. All our plants proudly hold ISO9001 certification, ensuring top-notch quality management systems.

Main Equipment

Our arsenal of heavy-duty equipment is designed to meet diverse industrial needs, including: C61250×20000mm state-of-the-art CNC Heavy Duty Horizontal Lathes, versatile 1m to 14m Gear Hobbing Machines, expansive Vertical Lathes ranging from 1000mm to 16000mm, and precise 80-200 CNC Boring-Milling Machines.
Our heat treatment capabilities feature high-capacity Gas Box Car-bottom Furnaces, efficient Heating Equipment, and the advanced 105kw Carburizing Furnace, among others.

Technical Advantage

Our skilled technical team and cutting-edge testing facilities ensure that the quality of our products and services not only meets but exceeds industry standards, delivering reliability and excellence consistently.

Assembly Advantage

We offer comprehensive, one-stop services that include everything from sourcing raw materials to intricate processing and seamless final assembly, providing complete solutions tailored to your needs.

Third Party Inspection

We welcome third-party inspections for both our factories and the goods we produce, ensuring transparency and quality assurance for our esteemed clients.

Customer & Exhibition

FAQ

Q: Quality warranty?A:Our warranty time is one year under the normal use condition

Q: After sales service?A: we can supply technical Support for installation guide and routine maintenance
Q: How long is your delivery time?A: Generally it is 45-60 days. or it is according to quantity and technical requirement
Q: What is your terms of payment ?A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping.


If you have another question, pls feel free to contact us.